Stepping inside BMW’s Designworks studio in California, you instantly sense why this place has formed so many pivotal BMW merchandise. The studio feels extra like a workshop than a company design workplace — clay fashions in varied states of evolution, fast bodily mockups scattered throughout tables, and 3D printers operating continually. Nothing stays digital for lengthy. Concepts turn out to be objects right here, and due to that, Designworks typically sees what BMW must do lengthy earlier than Munich does.
It was throughout a latest behind-the-scenes session on the studio that the origins of one in all BMW’s most essential automobiles got here into focus. Because the group revisited early tasks, the widespread thread turned unmistakable: the BMW X5 wasn’t simply formed in California — it exists due to California.
Adrian van Hooydonk, BMW Group’s head of design, and Hussain Al-Attar, Artistic Director at Designworks, made the connection specific. “The inception of the X5 was a serious place to begin,” Al-Attar mentioned, reflecting on the second BMW first acknowledged the size of the SUV alternative in the USA. At present the X5 is a cornerstone of the portfolio, typically outselling even the X3, in accordance with Van Hooydonk. However within the early Nineteen Nineties, the concept of a BMW SUV wasn’t universally embraced inside the corporate. BMW was additionally late to the social gathering. Jeep had already reworked the market with the Grand Cherokee in 1992. By the point the first-generation X5 arrived in 1999, BMW had floor to make up.
How Land Rover’s Acquisition Led To The BMW X5
The turning level could be traced to 1994 — a yr when two main occasions quietly set the X5 in movement. BMW acquired Land Rover, which instantly pressured the corporate to contemplate how an off-road-capable car may coexist with BMW’s conventional emphasis on on-road dynamics. That very same yr, BMW additionally accomplished its acquisition of Designworks. What Munich gained wasn’t simply one other design studio; it gained a cultural antenna pointed instantly on the U.S. West Coast throughout the largest SUV increase the nation had ever seen.
BMW requested Designworks to discover what a BMW SUV may very well be, and the outcomes got here rapidly. The studio’s early sketches of what would turn out to be Undertaking E53 have been astonishingly near the manufacturing automobile. Even the primary drawing — together with a sharply angled Hofmeister kink — already captured the proportions and stance that might outline the X5. The project then shifted to Munich the place designer Chris Chapman, who had joined Designworks after a number of years at Isuzu, started shaping the X5’s type alongside Chris Bangle.
Chapman’s affect was crucial. His background within the SUV and truck world gave him a perspective BMW designers in Germany didn’t have. On the time, some inside BMW nonetheless thought their SUV may very well be small — one thing nearer to a Kia Sportage. Chapman pushed again firmly. If BMW wished to reach America, he argued, the proportions wanted to be nearer to a Jeep Grand Cherokee. A BMW SUV that regarded too compact merely wouldn’t resonate with U.S. consumers.
The Design Course of
That insistence led to various bodily assessments, lots of them carried out or initiated at Designworks. Hussein Al-Attar, Artistic Director at Designworks LA, recalled how early proportion research have been generally constructed from improvised supplies. “We use some very refined high-tech strategies,” he joked, “placing vehicles on blocks and including pretend wheels to them… simply to see how a smaller X5 may look, or one thing sportier. These have been experiments.”
These experiments weren’t restricted to experience peak or monitor width. Some early mockups positioned the growing E53 subsequent to a full-size GMC pickup truck so Munich-based executives might perceive simply how massive American SUVs actually have been. Different prototypes exaggerated wheel measurement or stance merely to drive conversations about scale. The purpose wasn’t to design a caricature — it was to make sure BMW understood the realities of the U.S. market, realities far faraway from the streets of Munich.
Van Hooydonk defined why these bodily comparisons have been so essential. “Typically we simply must create a mannequin,” he mentioned, “put it on the market subsequent to present vehicles… after which individuals can start to grasp.” California didn’t simply provide sketches; it pressured the corporate to see proportions in actual area.
By 1996, BMW authorized the design course and froze the styling — an unusually early freeze, happening practically three years earlier than the beginning of manufacturing. The ultimate exterior was refined below Frank Stephenson, however Chapman’s early imaginative and prescient remained largely intact. Design patents adopted in 1998, setting the stage for a 1999 debut.
Extra X Fashions Have been Designed in California
Because the years handed, the affect of Designworks solely grew. Al-Attar famous that “with only a few exceptions, a lot of the X automobiles have been designed right here in California… first X5, first-gen X3, second-gen X3, first-gen X1, present X5, present X7.” The studio didn’t merely contribute to the X lineup; it turned its driving drive.
Because the dialog at Designworks expanded, van Hooydonk provided perception into why California ended up shaping so lots of BMW’s X automobiles. All BMW designs, he defined, are developed by inside competitions between studios in Munich, Shanghai, and California. However the X automobiles saved popping out of California. “Usually, the X automobiles have been received by the California studio,” he mentioned. “Perhaps as a result of they perceive this life-style. They stay it.”
That understanding translated into measurable influence. “The X vary is now half of our portfolio,” van Hooydonk famous, mentioning that the majority BMW SUVs are inbuilt Spartanburg, which has turn out to be BMW’s largest world plant and, remarkably, the most important exporter of vehicles in the USA—bigger than any American automaker’s particular person export quantity. “Lots has occurred for the reason that very first X5,” he mentioned, “and that was an initiative from Designworks.”
Designworks Performs a Main Function within the BMW Design Course of
He went on to explain Designworks’ distinctive position inside BMW’s design construction. Whereas the studio competes in all main car packages, it additionally has the liberty—and the accountability—to determine “white areas” in BMW’s lineup. The unique X5 was one. The XM was one other. A few of these proposals arrive too early, he admitted, however timing is a part of the method. “Typically you’re too early with that,” he mentioned. “Doesn’t matter. Typically you experience on the proper second in time. The XM took just a little bit longer than the group in all probability would have preferred, however ultimately, we bought there.”
Then got here his most revealing line, the one which explains the studio’s ethos extra clearly than any organizational chart: “I all the time inform the group we have to have extra concepts than the corporate can construct, as a result of the alternative can be very unhealthy.”
Trying again, the arrival of the X5 marked the second when BMW stopped viewing SUVs as an exterior pattern and started seeing them as a core a part of the model. “Then X3 got here proper after,” van Hooydonk mentioned, “then a complete vary of X got here.” The X5 turned the blueprint — not just for proportions and design language however for understanding that California, and the American market normally, held insights BMW couldn’t afford to disregard.
X5 – One of many Most Profitable BMW Product
Considered by that lens, the X5 was greater than a profitable product. It was an illustration of what occurs when BMW listens to its California studio—a studio that builds concepts early, assessments them bodily, reads American roads with intuition, and pushes the corporate towards segments it would in any other case miss.
At present the X5 stands as one in all BMW’s defining automobiles, a world bestseller that reshaped Spartanburg, expanded BMW’s identification, and adjusted the corporate’s trajectory. But its origins stay unmistakably Californian—born in a studio filled with clay, foam, improvised wheels, and designers who noticed the way forward for the SUV lengthy earlier than Munich did.
And as van Hooydonk reminded the group, that’s precisely what Designworks is supposed to do.
[Photos: Ryan Postas]






